The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. b. The brand Wabco is Belgian. Part no. Replace desiccant cartridge. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Water in system tanks, everything else checks out okay. 35. . Part# 650-R109994 . Dessicant saturated. . WABCO 1200E Manual Online: Air Dryer Assembly. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. High air system demands during compressor unloaded cyde. View online or download Wabco 1200 Plus MCP Maintenance Manual. Add cooling coil or heat exchanger before air dryer. Compressor not completely unloading when cut-out pressure is reached. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Blocked line/pinched line from purge tank. Figure 2.26 and Figure 2.27. Wrong air line connected to dryer port 4. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. 28. Product line Reman. Air line between governor and air dryer port 4 kinked or plugged. One-way check valve installed in supply tank. Repair/replace if necessary. Debris under purge valve seat, such as particles from fittings or air inlet line. Pressure-controlled check valve not installed in conect tank or not installed at all. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Customer Service CAN 1-800-267-9247. System saver series single cartridge air Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Resources. Replace with correct voltage air dryer. 0000007605 00000 n Truck Troubleshooting Guide: TP09121: Filling the Hyd Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Quantity: Description. 0000049169 00000 n Part no. Move dryer farther from compressor. properly. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Replace outlet check valve. 0000020675 00000 n Check and replace pressure-controlled check valve as needed. (48 pages). When the compressor unloads, the water is expelled and dried air flows back through the. Purge valve snap ring not fully seated in groove. Availability - If no Inventory shown, call regional CS. Inspect governor per manufacturers instructions. Delivery Port: 0000001763 00000 n The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Control Port: 0.25 in.-18 NPTF. This is the Meritor WABCO 4324130010 air dryer. No electrical power to heater connector. Wabco SS1200 Plus Type Air Dryer *NEW*. 0000036105 00000 n Inspect air governor. WABCO 4324709222 Check Valve Repair Kit. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 30. Special Order. 0000001128 00000 n NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream When the, compressor unloads, the water is expelled and dried air flows back. New WABCO SS1200 Air Dryer. 0000043550 00000 n Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. products Details List 0000001741 00000 n Make sure pressure-controlled check valve is installed correctly. Verify proper dryer installation per system diagram. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. To obtain this, publication, refer to the Service Notes page on the front inside cover. Install pressure-controlled check valve in secondary tank. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. WABD1226-G, SAFETY VALVE, WABCO TYPE. 0000002177 00000 n 0000025931 00000 n ^rTqL`^1J7tHHqR$}>&:@ System saver series single cartridge air The site may feel slow and unresponsive at times. Accupart International Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Inspect and replace outlet check valve as needed. Water, oil, or sludge in air system tanks. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Outlet check valve not seating. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. 0000015804 00000 n Leak in line between supply tank and governor. Inspect compressor per manufacturers instructions. $47.11 USD. Connect heater electrical plug to heater receptacle. its mounting location. Repair/replace per manufacturers instructions. Leak in line between governor and dryer port 4. No air pressure build-up in system. Moisture that, condenses out also collects in the base of the dryer. Add additional compressor discharge line before air dryer. 2 Component Removal and Installation. Heater assembly not working. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Table D: System Saver Series. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Wabco 1200 Plus MCP Pdf User Manuals. through the dryer, drying the desiccant for the next cycle. We are doing scheduled site maintenance. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Clear blockage. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Cartridges and Kits include all replaceable O-Rings. Replace desiccant. Tests. Skip to the end of the images gallery. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Rapid spitting of air from purge valve in small amounts. Frequency varies with engine speed. Air Dryer - Wabco System Saver 1200. Product Catalog or Its history began in the 1869. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. The pressure protection elements are non-serviceable. Purge valve washer installed upside-down. Integrated Governor. Air dryer not connected to supply tank or connections reversed at dryer. Air dryer frozen (water collecting in base of dryer is freezing). This heater from WABCO has a calculated volume of .428. For assistance, call the Meritor OnTrac Customer Call Center. Maintenance. Dry system air flows back through the dryer. Install Econ valve to provide make-up air to compressor. Remove one-way check valve. $14.46 USD. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. 0000006248 00000 n The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Test the installation for correct operation. Lightweight. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Lip must face UP (towards dryer). Quick view Compare . Air dryer does not purge when compressor unloads (no blast of air from purge valve). Maintenance Tips. AT955205K: 14341. Moisture that No airflow from purge valve after initial purge blast (dryer decompression). Carson City, NV 89706 If no oil or other contaminants are present, replace regeneration valve assembly. Troubleshooting. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Increase air system capacity or reduce air demand. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Wrong air line connected to dryer port 4 (unloader port). Figure 2.25. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. 0000004906 00000 n Part# 4006110500 OLD# R955205. . Thus, the company producesair dryers. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Check heater. Compact Air Dryer for class 7 & 8 on-highway tractors. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Disconnect all air lines. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. 0000025953 00000 n This product's warranty may depend on type and vocation. If no leaks in system, check compressor output. Air governor has less than 16 psi (110 kPa) range. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. document search. Cut-out pressure never achieved by air compressor. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. 0000020697 00000 n WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Ensure lip on aluminum washer faces DOWN, away from dryer. WABCO Easy-Stop Basic . Review the application guidelines. Make sure governor to dryer port 4 line is free of water/oil. 0000001988 00000 n dryers, NOTE: This procedure is for removing and replacing a unit. BH&ecS b. Remove cartridge and clean dryer sump area. 955205. item status Active. 950015K. Tighten the capscrews to. Some innovations in this field belong to the brand. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. 35. Its history began in the 1869. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Can't find what you are looking for? Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Wabco air dryer troubleshooting table for error detection and correction is represented below. item status Active. KIT, AIR DRYER, WABCO TYPE TWIN. NOTE: This procedure is for removing and replacing a unit. 0000006454 00000 n c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Check for a blown fuse. Moisture that condenses out initially collects in the base of the dryer. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) WABCO 1200E Manual Online: Troubleshooting. 12V-100W. 0000030729 00000 n Repair/replace per manufacturers instructions. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. System Saver 1200 Installation Instructions. 0000008998 00000 n Increase air system capacity or reduce air demands. Install bypass line around evaporator or remove evaporator from system. 0000030707 00000 n . 4. . 0000010099 00000 n Ships within 3 to 6 weeks. It features a spin-on desiccant cartridge. Skip to the beginning of the images gallery. . CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . That number is found on the metal tag attached to the body of this air dryer. New parts - no core charges. Meritor WABCO System Saver 1200 Installation Manual (.pdf) For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. 866-736-4222 (Toll Free) | | . maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Part# 815-4324709212 . 50. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. d. Allow at least two inches (51 . dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 0000043573 00000 n This is a temporary bypass of the air dryer, and full repair of the unit . If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Turbo cut-off valve not sealing. Troubleshoot the Air Dryer 1. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. 0000038578 00000 n Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Use markers to label the lines for proper reinstallation. Verify coned air line installation and correct as needed. Pressure-controlled check valve properly installed, but one-way check valve not removed. Remove the air dryer from. Easily replaceable spin-on desiccant cartridge. 29. Holset E-type compressor used, but no Econ valve installed. Drain all pressure from the air system. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Wabco air dryer troubleshooting The brand Wabco is Belgian. Low voltage to heater connector. Thus, the company produces air dryers. Regeneration cycle too short (less than 10 seconds). Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Please contact our customer service team for more details. 0000037230 00000 n Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. 0000003328 00000 n `` 3;M\. Qty. It features a spin-on desiccant cartridge. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. %PDF-1.3 % dryer must be replaced). Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. d. Allow at least two inches (51 .
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